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Andon System Construction Case (IoT)

Obtain operational status data from the machinery! Display the operational status on the large monitor at the site.

Here is an example of a constructed "Andon System." Data on the operating status from machine tools, counter data, and manufacturing item information (obtained via IoT) is displayed on large monitors at the site. The operating status is color-coded to indicate whether the machine is running, stopped, in standby, or in an abnormal stop. Information about what and how many items are being produced by each machine tool is displayed on the monitor in near real-time based on manufacturing items and counter information. Additionally, the collected data is reflected in the core system's performance information and is also used for inventory information and mold management. 【Features of the Andon System】 ■ The operating status is color-coded to show whether the machine is running, stopped, in standby, or in an abnormal stop. ■ Information about what and how many items are being produced by each machine tool is displayed on the monitor in near real-time based on manufacturing items and counter information. ■ The collected data is reflected in the core system's performance information. *For more details, please refer to the PDF document or feel free to contact us.

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Operational Monitoring and Analysis System - Andon System

Information on abnormalities and failures occurring on the production floor is displayed in real-time! This can help prevent troubles before they occur.

Due to the inability to confirm production achievement numbers at the production site, workers were unable to grasp production delays, leading to instances where production was not completed within the target production time. Additionally, because abnormalities and failures at the production site could not be monitored in real-time, significant issues arose by the time they were noticed, resulting in wasted time and costs. This system enables real-time tracking of the day's production progress by displaying the planned production numbers, actual production numbers, and their discrepancies at the production site. [Purpose of Implementation] ■ Visualization of production achievement numbers and improvement of worker awareness - By recognizing production delays from the discrepancies between planned and actual production numbers, we aim to encourage improvements in work speed and complete production within the target production time. ■ Early detection of failures and abnormalities - We want to quickly respond to on-site troubles by monitoring abnormalities and failures occurring at the production site in real-time while remaining in the office. ■ Integration with higher-level systems - We aim to automatically receive data managed by higher-level systems for planned production numbers and incorporate it into the system without hassle in the office or production site. *For more details, please refer to the PDF document or feel free to contact us.

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